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    Optimization method for dust and waste gas treatment in ceramics factory
    Duetothedeteriorationoftheair,itisproposedtoincreasethetreatmentoffixedsourcesandreducemulti-pollutantemissionsasoneoftheannualkeytasks.Itisrequiredtodeepenthedesulfurization,denitration,anddustremovalofkeyindustries.Theceramicsindustryisoneofthekeyindustries.Doingagoodjobintheceramicsindustrialpark'swastegastreatmentwillbeofgreatsignificancetotheimprovementofregionalambientairquality.Sohowdoestheceramicsindustrytreatthewastegas?Generally,abagfilter+watersprayprocessisselected.Butafteraperiodofuse,theeffectwillbereducedorevennoeffect,thenweneedtofindoutthereason.???I.Analysisofwastegastreatmentofwaterspraytower?Exhaustdustenterstheclothbagdustcollectorfortreatmenttoremovethedust,andthenflowsintothefluewaterspraytowerforlyespraytoachievethepurposeofdustremovalanddesulfurization.?Bagdustcollector:Theairboxpulsebagdustcollectoriscomposedof4boxes,andthereisapoppet-drivenpoppetvalveontheoutletpipeonthesideofeachbox.Whenthedustcollectorfiltersthedust-containinggastoacertaintime(ortheresistancereachesapresetvalue),thedustcleaningprogramcontrollerautomaticallycontrolsthecontinuousoperation.Theentireboxdesignusestheinletandoutletheaderstructure.Theashhoppercanbeextendedundertheinletheadertomaketheincomingdust-containingfluegasdirectlyentertheenlargedashhoppertoachievetheeffectofpre-dusting,andremovethelevelthatispronetoblockage.tube.Therefore,theairboxpulsebagdustcollectorcannotonlyhandledust-containinggaswithgeneralconcentration,butalsocanhandlehigh-concentration,high-humiditydust-containinggasupto1300g/Nm3.?Flue-typewaterspraytower:Thefluegasafterdustremovalpassesthroughthesedimentationchamber.Analkalispraysystemissetupinthesedimentationchamber.Thealkaliisusedtoreactwithsulfurdioxideintheexhaustgastoachievethepurposeofsulfurremoval.Thesodium-alkaliabsorbentusedfordesulfurizationhashighreactivityandfastabsorptionspeed,whichcanreducetheliquid-gasratioandreduceoperatingcosts;theliquidphaseinthedesulfurizationzoneandthecirculationpipelineissodium-basedclearliquid,whichhasalargesolubilityoftheabsorbent,andtheTheprecipitationisseparatedoutsidethedesulfurizationzone,whichcangreatlyreducethechanceofscalinginthedesulfurizationzoneandinthepipeline.?Fromthemonitoringresults,thedustexceededthestandardby1.6times.Theanalysismayhavethefollowingreasons:?1.Thematerialofthebagispoor,theusetimeislong,themaintenanceisnottimelyandnotinplace,andsomeofthebagsaredamagedandnotreplacedintime,whichwillcausethedusttobeeffectivelyhandled.?2.Thesedimentationandresidencetimeofthesprayingwastewaterisnotenough,whichcausesthecirculatingwatertobeusedforthenextsprayingwithoutbeingclarified,sothatthesuspendedmatterinthewastewatermaybebroughtintotheexhaustgasnexttime,andthepurificationeffectisnotachieved.?Second,thewaterspraytowerexhaustgastreatmentoptimizationscheme?1.Theclothbagisusedforalongtime,andthemaintenanceisnottimelyandinplace.First,checkthedustconcentrationoftheexhaustgasoutletofthebag.Ifthedustconcentrationattheoutletofthebagishigh,itismostlikelythatthebagisdamaged.Replaceitimmediatelyandestablishasystem.Regularlyshutdownandcheckthebagconditiontoensurethatthedustcannotbeeffectivelyprocessed.?2.Thesettlingchamberspraycirculatingwaterandballmillwastewatershareawatertreatmentsystem,whichisnotconducivetothespraywaterandalkalicontrolpH.Thecirculatingwatersedimentationtankneedstobemodifiedtouseanindependentwatertreatmentsystemtoextendtheresidencetimetoachievethepurposeofclarification;ortoincreasethecirculatingwatertreatmentdevicesothattheconcentrationofsuspendedmatterinthewastewaterreachesthesprayingrequirementtoensurepurificationeffect.?Atthesametime,inordertoensurethelong-termstabilityoftheexhaustgasfromthewaterspraytower,thefollowingworkneedstobedone:?1.ThelyecirculationtankisequippedwithanautomaticpHcontrolsystemandanautomaticdosingsystemtoachieveintelligentcontrol.ThestaffmustalsocheckthepHregularlytoensuretheappropriatelyeconcentration.?2.Reconstructionofthesettlementchamber,eliminatingtheinterfacebetweenthepipelineandthesettlementchamberandcracksinthesettlementchamberbodytoensureitstightness.Atthesametime,thesprayingsystemofthesedimentationchambershouldbemaintained,andthecloggednozzlesshouldbereplacedintimetoensurethesprayingeffecttoimprovethetreatmenteffectofdustandsulfurdioxide.
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